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The following information is provided
by the American Society for Quality (ASQ):
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The Certified Calibration Technician tests,
calibrates, maintains and repairs
electrical, mechanical, electromechanical,
analytical and electronic measuring,
recording and indicating instruments and
equipment for conformance to established
standards.
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Certification Requirements
Step 1. Is this the right certification
for you?Here are the requirements,
experience and exam specifics for a
Calibration Technician. If you already know
this is the certification you want to
pursue, move on to exam preparation.
Education and/or Experience
You must have five years of on-the-job
experience in one or more of the areas of
the Certified Calibration Technician Body of
Knowledge.
If you have completed a degree from a
college, university, or technical school
with accreditation accepted by ASQ, part of
the five-year experience requirement will be
waived, as follows (only one of these
waivers may be claimed):
- Diploma from a technical, military,
or trade school—two years waived
- Associate degree—two year waived
- Bachelor's degree—two years waived
- Master's or doctorate—two years
waived
Degrees/diplomas from educational
institutions outside the United States must
be equivalent to degrees from U.S.
educational institutions.
Minimum Expectations of a
Certified Calibration Technician
- Will be able to distinguish between
base and derived SI units and how to
apply, convert, and use them, and will
be able to use IM&TE to measure various
factors. Will understand the principles
and hierarchy of standards and the
importance of traceability. Will be able
to select appropriate standards to use
based on measurement requirements,
equipment availability, and
specifications.
- Will be able to use measurement
methods, distinguish between measurement
characteristics, and correct for various
error sources. Will be able to apply
IM&TE specifications and their
characteristics, and will understand
measurement assurance program (MAP)
concepts.
- Will know the components of
calibration procedures and be able to
use common calibration methods, both
manual and automated, while complying
with regulations and industry practices.
Will recognize the impact environment
can have on calibration, and will
understand calibration and validation
processes for IM&TE. Will know how to
manage records and maintain document
control systems that support calibration
and measurement systems.
- Will understand basic measurement
uncertainty terms and will be able to
understand the steps in developing an
uncertainty budget to calculate
uncertainty. Will be able to apply
technical mathematics and basic
statistical techniques in support of
these systems.
- Will be able to distinguish between
quality system components and will
recognize the methods and tools used to
develop, improve, and review a quality
management system, as recommended by
various quality standards and guidances.
Will be able to apply quality control
tools, identify nonconformances and
assess their potential impact, and
understand quality auditing processes
and document requirements. Will
understand safety requirements,
including how to identify potential
hazards and when to use personal
protective equipment.
Examination
Each certification candidate is required
to pass a written examination that consists
of multiple-choice questions that measure
comprehension of the Body of Knowledge.
The Calibration Technician examination is a
one-part, 125-question, four-hour exam and
is offered in English.
Examinations are conducted twice a year,
in June and December, by local ASQ sections
and international organizations. All
examinations are open-book. Each participant
must bring his or her own reference
materials. Use of reference materials and
calculators is explained in the seating
letter provided to applicants.
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Body of
Knowledge
This NEW Calibration Technician Body of
Knowledge is effective December 4, 2010.
The topics in this Body of Knowledge (BOK)
include additional detail in the form of
subtext explanations and the cognitive level
at which the questions will be written. This
information will provide useful guidance for
both the Exam Development Committee and the
candidate preparing to take the exam. The
subtext is not intended to limit the subject
matter or be all-inclusive of what might be
covered in an exam. It is meant to clarify
the type of content to be included in the
exam. The descriptor in parentheses at the
end of each entry refers to the maximum
cognitive level at which the topic will be
tested. A more complete description of
cognitive levels is provided at the end of
this document.
| Note Regarding IM&TE
(inspection, measurement, and test
equipment): The Test
Specification Committee that created
this BOK recognizes that different
industries and branches of the
military use various descriptors and
abbreviations to refer to the units
being calibrated. To avoid
confusion, the committee decided to
use the term IM&TE as the most
globally descriptive term. This term
will be used in both the BOK and the
CCT examination itself. |
- GENERAL METROLOGY (35 Questions)
- Base SI Units
Describe and define the seven base
units: meter, kilogram, second,
ampere, kelvin, candela, and mole.
(Understand)
NOTE: The application of
these units is covered in I.B., I.C.,
and I.E.
- Derived SI Units
Define and calculate various derived
units, including degree, ohm, pascal,
newton, joule, coulomb, hertz, etc.
(Apply)
- SI Multipliers and
Conversions
Define various multipliers,
including, kilo, deci, centi, milli,
and calculate converted values, such
as mega to kilo, micro to milli,
etc. (Apply)
- Fundamental Constants
Identify fundamental constants c
(velocity or speed of light in a
vacuum), g (gravitational
constant), and R (universal
gas constant), their standard
symbols, and their common
applications. (Remember)
NOTE: The values of these
constants and the formulas for
calculating them will not be tested.
- Common Measurements
Describe and apply IM&TE in
measuring temperature, humidity,
pressure, torque, force, mass,
voltage/current/resistance,
time/frequency, and linear
displacement. (Evaluate)
- Traceability Standards and
Hierarchy
Identify various aspects of
traceability, including traceability
through commercial and national
laboratories and international
metrology organizations.
(Understand)
- Measurement Standards
Define and distinguish between
various types of standards,
including primary, reference,
working, intrinsic, derived,
consensus, and transfer, and
identify when to use them in various
situations. (Apply)
- Substitution of Standards
Determine when and how calibration
standards can be substituted based
on measurement requirements,
equipment availability, equipment
specifications, etc. (Analyze)
- MEASUREMENT SYSTEMS (22
Questions)
- Measurement Methods
Describe and use various measurement
methods, including direct, indirect,
ratio, transfer, differential, and
substitution by unit under test
(UUT). (Evaluate)
- Measurement characteristics
Define and distinguish between
various measurement characteristics,
including variability, sensitivity,
repeatability, reproducibility,
bias, linearity, stability, etc., as
they are used for basic
measurements. (Understand)
NOTE: The use of these
characteristics in uncertainty
measurements is covered in IV
- Measurement Data
Considerations
Identify and analyze various aspects
of measurement data, including
format, readability, resolution,
suitability for use,
confidentiality, etc. (Analyze)
- IM&TE Specification Terms and
Characteristics
Define and use common specification
descriptions, including percent of
full scale (FS), percent of range,
percent of reading, and number of
counts. Describe and distinguish
between characteristics of
specifications, including tolerance
and specifications, baseline
modifies and qualifiers, output,
scale and floor terms, etc.
(Analyze)
- Error Sources
Identify and correct for error
sources that can affect measurement
results, including drift, bias,
operator error, environment, etc.
(Evaluate)
- Measurement Assurance Program
(MAP)
Define and describe basic MAP
concepts, including interlaboratory
comparisons and testing schemes,
proficiency tests, gage R&R studies,
etc. (Understand)
- CALIBRATION SYSTEMS (33
Questions)
- Calibration Procedures
Identify and define common elements
of calibration procedures, such as
required equipment, revisions,
equipment listing, environmental
considerations and restraints, etc.
(Understand)
- Standardization and
Adjustment Methods
Use methods such as spanning,
nulling, zeroing, linearization,
etc., to adjust and standardize
IM&TE, and analyze the outcomes.
(Analyze)
- Industry practices and
regulations
- Industry practices
Identify various sources of
industry-accepted metrology and
calibration practices, including
published resources,
manufacturer recommendations,
ANSI standards, etc.
(Understand)
- Regulations, mandates,
and guidance
Define and distinguish between
government regulations,
traceability and other legally
mandated metrology requirements,
national or international
guidance, etc., and identify
which rules or conventions take
precedence in various
situations. (Apply)
- Environmental Control
Define and describe various
environmental parameters for
humidity, dust levels, electrostatic
discharge (ESD), temperature,
vibration, etc., and analyze their
influence on calibration activities.
(Analyze)
- Calibration Processes for
IM&TE
- Process flow
Describe the basic flow of IM&TE
through the calibration process.
(Understand)
- Logistical information
Identify IM&TE logistical
information such as equipment
identification, ownership,
service history, process
tracking systems, etc.
(Understand)
- Roles and
responsibilities
Identify roles and
responsibilities of calibration
staff members, including
laboratory manager, technical
manager, scheduler, quality
manager, technician, etc.
(Understand)
- Scheduling
Describe IM&TE scheduling
considerations, including
planned calibration intervals,
product or equipment recalls,
steps in the notification
process, overdue lists, staff
workloads, etc., and analyze
their impact. (Analyze)
- Validation Processes
Identify issues related to
validating manual and automated
calibration systems, and identify
unique validation considerations for
software or firmware that is part of
IM&TE or calibration processes.
(Understand)
- Records management
Define and describe document control
in terms of maintaining the
integrity and confidentiality of
various calibration records,
including audit results, staff
training, uncertainty budgets,
customer data, etc., in both
electronic and paper formats (Apply)
- Official reports
Describe and distinguish between
various types of formal results
reporting, including calibration
labels, test reports, nonconforming
calibration reports, calibration
certificates, etc. (Apply)
- MEASUREMENT UNCERTAINTY AND
APPLIED MATH (20 Questions)
- Uncertainty Terminology
Define basic terms, such as
guardbanding, test uncertainty ratio
(TUR), test accuracy ratio (TAR),
bias, error, percent of tolerance,
etc. (Remember)
- Uncertainty Budget
Components
Identify various type A and type B
uncertainty components, including
environment, human factors, methods
and equipment, item under test,
reference standards, materials,
etc., and identify the key elements
and steps of developing an
uncertainty budget. (Apply)
- Uncertainty
Determination and Reporting
Identify and use various methods to
determine and report measurement
uncertainty, including combined and
expanded uncertainty, weighted
factors, explanatory graphics,
coverage factors, confidence levels,
effective degrees of freedom,
uncertainty calculation elements
including mean, standard deviation,
root sum square (RSS), variance,
etc. (Analyze)
- Technical and applied
mathematics (Apply)
- Scientific and
engineering notation
Express a floating point number
in scientific and engineering
notation.
- English/Metric
conversions
Convert various units of
measurement between English and
metric units, including length,
area, volume, capacity, and
weight.
- Ratios
Express ratios in terms of
percentage, decibels (dB), etc.
- Linear interpolation and
extrapolation
Interpret tables and graphs to
determine intermediate and
extrapolated values.
- Rounding, truncation, and
significant figures
Round and truncate a given
number to a specified number of
digits.
- Order of mathematical
operations
Identify the correct order for
performing mathematical
operations and solve equations
that contain multiple
operations.
- Algebraic equations
Use basic algebra to solve for
the unknown.
- Angular conversions
Convert between various angular
units such as degrees, minutes,
seconds, grads, radians, etc.
- Graphs and plots
Calculate the slope, intercept,
and linearity of data sets, and
interpret graphs and plots that
illustrate these aspects of
data.
- QUALITY SYSTEMS AND STANDARDS
(15 Questions)
- Quality Management Systems
- System components
Define and distinguish between
various components of a quality
system, including management and
customer focus, employee
training and development,
continuous process improvement,
etc. (Apply)
- Strategic and tactical
processes
Identify various methods used to
develop, improve, and review
quality systems, including
mission and goals, planning and
deployment, cross-functional
teams, etc. (Understand)
- Quality Control Tools
Select and apply the seven basic
quality tools: flowcharts/process
maps, check sheets, Pareto diagrams,
cause and effect diagrams, scatter
diagrams, control charts, and
histograms. (Analyze)
- Quality Audits
Define basic audit types (e.g.,
internal, external, product,
process) and roles (e.g., auditor,
auditee, client), and identify basic
components of an audit (e.g., audit
plan, audit purpose, audit standard)
and describe various auditing tools
(e.g., checklist, final report).
(Understand)
- Corrective Action for
Nonconformances
- Nonconforming material
identification
Determine conformance status and
apply various methods of
identifying and segregating
nonconforming IM&TE materials.
(Evaluate)
- Impact assessment
Define and use various tools
(e.g., reverse traceability,
customer notification, product
recall, calibration standard
evaluation, root-cause analysis)
in response to out-of-tolerance
conditions for IM&TE. (Apply)
- Professional Conduct and
Ethics
Identify appropriate behaviors that
are aligned with the ASQ Code of
Ethics, for various situations.
(Apply
- Occupational Safety
Requirements
- Hazards and safety
equipment
Identify potential hazards in
the work environment, including
improper ventilation, mercury
vapors, soldering fumes,
suboptimal workplace lighting,
etc., and identify appropriate
personal protective equipment
(PPE) for various situations.
(Understand)
- Hazardous communication
(HazCom) standard
Identify and interpret various
elements of the HazCom standard
(also known as the OSHA
Right-to-Know Law) including
material safety data sheet
(MSDS) terms, material labeling
requirements, etc. (Understand)
- Housekeeping
Describe housekeeping methods in
the calibration environment
including, maintenance, 5S’s,
IM&TE and cleaning). (Remember)
- Quality Standards and Guides
Explain the benefits and importance
of the following documents in
relation to calibration.
- Quality standards and guides
such as ANSI/ISO/IEC 17025-2005,
ANSI/NCSL Z540.3-2006, ISO
10012:2003(E), ISO 9001-2008,
ANSI/NCSL Z540-2-1997, Guide
99:2007, VIM etc.
- Accreditation and
registration boards such as
NVLAP, A2LA, IAS, LAB, RABQSA,
IRCA, etc. (Understand)
Levels of Cognition
Based on Bloom’s Taxonomy — Revised (2001)
In addition to content
specifics, the subtext for each topic in
this BOK also indicates the intended
complexity levelof the test
questions for that topic. These levels are
based on “Levels of Cognition” (from
Bloom’s Taxonomy — Revised, 2001) and
are presented below in rank order, from
least complex to most complex.
Remember
Recall or recognize terms, definitions,
facts, ideas, materials, patterns,
sequences, methods, principles, etc.
Understand
Read and understand descriptions,
communications, reports, tables, diagrams,
directions, regulations, etc.
Apply
Know when and how to use ideas,
procedures, methods, formulas, principles,
theories, etc.
Analyze
Break down information into its constituent
parts and recognize their relationship to
one another and how they are organized;
identify sublevel factors or salient data
from a complex scenario.
Evaluate
Make judgments about the value of proposed
ideas, solutions, etc., by comparing the
proposal to specific criteria or standards.
Create
Put parts or elements together in
such a way as to reveal a pattern or
structure not clearly there before; identify
which data or information from a complex set
is appropriate to examine further or from
which supported conclusions can be drawn.
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